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Concreting Health and Safety Management System

A client or a prequalification scheme such as Totika or SiteWise usually asks a concreting business for a documented system, not a document per task. This is that system, written to New Zealand law and ready to carry your name.

It holds the manual and policies, the procedures a business is expected to follow, the registers it keeps, and the project paperwork a main contractor asks for before you start. The task documents for concreting come with it, covering work such as site establishment and setout, manual handling and material handling, loading and unloading.

Editable Word and Excel files, delivered as a single download, yours to use on every job you run.

What you get

Policies

The signed statements of intent a client asks to see first, ready for your business name and your director to sign.

  • POL-001Health and Safety Policy
  • POL-002Drug and Alcohol Policy
  • POL-003Mental Health and Wellbeing Policy
  • POL-004Fatigue Management Policy
  • POL-005Fitness for Work Policy
  • POL-006Return to Work and Injury Management Policy
  • POL-007Working from Heights Policy
  • POL-008Psychosocial Hazard Management Policy
  • POL-009Workplace Bullying Harassment and Sexual Harassment Prevention Policy
  • POL-010Asbestos Management Policy

Plans and Manuals

The manual that ties the system together, and the plans that sit under it.

  • PLN-001Health and Safety Manual
  • PLN-002Emergency and Evacuation Plan

Procedures

How the business actually does each thing, from reporting an incident to managing a subcontractor.

  • PRO-001Documents and Records Control Procedure
  • PRO-002Training and Competency Procedure
  • PRO-003Incident Reporting and Investigation Procedure
  • PRO-004Risk and Hazard Management Procedure
  • PRO-005Emergency Response Procedure
  • PRO-006Procurement and Subcontractor Management Procedure
  • PRO-007Plant, Equipment and Asset Management Procedure
  • PRO-008Health and Safety Review and Improvement Procedure
  • PRO-012Worker Consultation and Participation Procedure
  • PRO-015Communications Procedure
  • PRO-016Psychosocial Hazard Management Procedure

Registers

The running records a business is expected to keep and produce on request, as Excel workbooks.

  • REG-001Documents and Records
  • REG-002Training Records Register
  • REG-003Incident and Corrective Action Register
  • REG-004Risk Management Register
  • REG-005Subcontractor and Supplier Register
  • REG-006SDS and Hazardous Substances Register
  • REG-007Equipment Register
  • REG-008Inspection Register
  • REG-009Legal Requirements Register
  • REG-010Safety Goals Register
  • REG-011Test and Tag and RCD Register
  • REG-012Lifting Gear Register
  • REG-013Health Monitoring Register
  • REG-014Licences Registrations and Insurances Register
  • REG-015Height Safety Equipment Register
  • REG-016Fleet and Vehicle Maintenance Register
  • REG-017Emergency Equipment Register
  • REG-018Hire Plant Register

Forms

The blank forms the procedures refer to, ready to print or fill in on site.

  • FOR-001Training and Competency Form
  • FOR-002Internal Audit Form
  • FOR-003Incident Investigation Form
  • FOR-004Meeting Minutes Form
  • FOR-005Issue and Action Form
  • FOR-006Workplace Inspection Form
  • FOR-007Supplier and Subcontractor Evaluation Form
  • FOR-008Company Induction Form
  • FOR-009Emergency Report Form
  • FOR-010Vehicle Pre-Start Checklist
  • FOR-011Management Review Agenda and Minutes
  • FOR-012Psychosocial Hazard Identification and Risk Assessment Worksheet
  • FOR-013Psychosocial Hazard and Wellbeing Survey
  • FOR-014Psychosocial Incident and Complaint Report Form

Site Specific Safety Plan (SSSP)

The plan a main contractor asks for before you start, in the versions for each position you might hold on site.

  • SSSP-IC-CCIndependent Contractor - Concreting
  • SSSP-MC-CCMain Contractor - Concreting
  • SSSP-SC-CCSingle Subcontractor SSSP - Concreting
  • SSSP-IC-F11Lower Tier Subcontractor Coordination Record
  • SSSP-IC-F03PCBU Interface and Shared Control Agreement
  • SSSP-IC-F05Worker Briefing and Toolbox Record
  • SSSP-IC-F07Work Area Inspection and Corrective Action Record
  • SSSP-IC-F08Incident Near Miss and Follow Up Record
  • SSSP-IC-F09Emergency Interface and Task Rescue Reference
  • SSSP-IC-R01Task Analysis Schedule
  • SSSP-IC-R02Competency and Licence Evidence Index
  • SSSP-IC-R03Hazardous Substances Inventory
  • SSSP-IC-R04Site Hazard and Shared Control Register
  • SSSP-MC-F01Project Start and Site Setup Checklist
  • SSSP-MC-F03Contractor Pre Start and Shared Controls Agreement
  • SSSP-MC-F04Site Induction and Worker Acknowledgement
  • SSSP-MC-F05Task Plan Review and Work Start Decision
  • SSSP-MC-F06Daily Site Coordination and Pre Start Record
  • SSSP-MC-F07Controlled Work Authorisation and Permit Check
  • SSSP-MC-F08Site Emergency Response Plan and Exercise Record
  • SSSP-MC-F09Site Inspection Checklist
  • SSSP-MC-F10Toolbox and Worker Consultation Record
  • SSSP-MC-F11Plant and Equipment Site Entry Check
  • SSSP-MC-F12Incident Investigation and Action Form
  • SSSP-MC-F13Visitor Briefing and Access Record
  • SSSP-MC-F15Site Access and Traffic Arrangement
  • SSSP-MC-R01Contractor and Work Plan Review Register
  • SSSP-MC-R02Site Induction Register
  • SSSP-MC-R03Site Attendance and Visitor Register
  • SSSP-MC-R04Competency and Licence Evidence Index
  • SSSP-MC-R05Site Hazard and Shared Control Register
  • SSSP-MC-R06Task Analysis Review Schedule
  • SSSP-MC-R07Site Inspection and Corrective Action Register
  • SSSP-MC-R08Site Incident and Near Miss Register
  • SSSP-MC-R09Hazardous Substances Inventory
  • SSSP-MC-R10Planned Work Notification and Permit Evidence Log
  • SSSP-SC-F09Lower Tier Subcontractor Coordination Record
  • SSSP-SC-F03Main Contractor Coordination and Record Locations
  • SSSP-SC-F05Worker Briefing and Acknowledgement Record
  • SSSP-SC-F07Incident and Near Miss Notification Record
  • SSSP-SC-R01Task Analysis Schedule
  • SSSP-SC-R02Competency and Licence Evidence Index
  • SSSP-SC-R03Hazardous Substances Inventory
  • SSSP-SC-R04Site Hazard and Shared Control Register

Project Plans

The job level plans a main contractor asks for before you start on site.

  • PLN-P01Project Health and Safety Management Plan
  • PLN-P02Site Incident Flow
  • PLN-P03Site Emergency Response and Evacuation Plan
  • PLN-P04Site Evacuation Map
  • PLN-P05Traffic and Pedestrian Management Plan
  • PLN-P06Respirable Crystalline Silica Control Plan

Project Procedures

How the work is run on a particular site, from establishment through to handover.

  • PRO-010Site Establishment and Site Safety Procedure
  • PRO-P01Site Induction and Access Control Procedure
  • PRO-P02Toolbox Talks and Pre-Start Briefings Procedure
  • PRO-P03Permit to Work Procedure
  • PRO-P04Site Inspection and Housekeeping Procedure
  • PRO-P05Subcontractor Site Management Procedure
  • PRO-P06Plant and Equipment Management Procedure
  • PRO-P07Site Emergency Response Procedure
  • PRO-P08Working at Height and Rescue Procedure
  • PRO-P09Excavation and Ground Disturbance Procedure
  • PRO-P10Lifting Operations Procedure
  • PRO-P11Hazardous Substances Management Procedure
  • PRO-P12Environmental Site Controls Procedure
  • PRO-P13Heavy Vehicle and Load Safety Procedure
  • PRO-P14Site Specific Safety Plan (SSSP) Procedure

Project Registers

The site records kept for the duration of a job.

  • REG-P01Project Document Register
  • REG-P02Project Risk Register
  • REG-P05Site Plant and Equipment Register
  • REG-P09Chemical Application Register
  • REG-P10Permits and Approvals Register
  • REG-P11Environmental Controls Register
  • REG-P12Permit to Work Register

Project Forms

The paperwork used day to day on site, including inductions, permits and sign-offs.

  • FOR-P03Project Site Rules
  • FOR-P04Daily Site Diary
  • FOR-P06Permit to Work
  • FOR-P08Task Analysis Monitoring Record
  • FOR-P09What To Do - Fire
  • FOR-P10What To Do - Injury
  • FOR-P11Site Reporting Quick Reference Card
  • FOR-P13Project Communication and Contacts Sheet
  • FOR-P17Concrete Delivery and Slump Log
  • FOR-P18Pre-Pour Inspection Sign-Off
  • FOR-P19Concrete Pour and Post-Tensioning Permit

Task Analyses, Concreting

A document per task, breaking the work into steps with its hazards and controls.

  • TA-CC-01Concreting - Master Task Analysis
  • TA-CC-02Site Establishment and Setout
  • TA-CC-03Manual Handling
  • TA-CC-04Material Handling, Loading and Unloading
  • TA-CC-05Truck Operations and Deliveries
  • TA-CC-06Excavation Near Assets
  • TA-CC-07Trench Excavation
  • TA-CC-08Steel Fixing
  • TA-CC-09Formwork - Decks, Columns and Stairs
  • TA-CC-10Concrete Foundations - Excavating and Pouring
  • TA-CC-11Concrete Slab on Ground
  • TA-CC-12Concrete Waffle Pod Raft System
  • TA-CC-13Concrete Piling
  • TA-CC-14Concrete Underpinning
  • TA-CC-15Mobile Concrete Batching
  • TA-CC-16Concrete Pumping (Boom - Line)
  • TA-CC-17Grout Pump
  • TA-CC-18Concrete Placement and Finishing
  • TA-CC-19Shotcrete
  • TA-CC-20Pre-cast - Tilt-up Panels
  • TA-CC-21Tilt-up Panel Lifting
  • TA-CC-22Concrete Kerb and Channel
  • TA-CC-23Concrete Sawing and Core Drilling
  • TA-CC-24Concrete Scanning
  • TA-CC-25Concrete Chasing
  • TA-CC-26Concrete Grinding and Polishing
  • TA-CC-27Decorative Concrete Sealing
  • TA-CC-28Caulking, Grouting and Patching
  • TA-CC-29Concrete Washout Collection
  • TA-CC-30Mobile Concrete Crusher
  • TA-CC-31Hazardous Substances
  • TA-CC-32Working in Private Residences
  • TA-CC-33Silica Dust
  • TA-GEN-01Blank Task Analysis

Standard operating procedures, Concreting

Standard operating procedures for the equipment and activities the trade uses.

  • SOP-CN01Concrete Line Pump - NZ
  • SOP-CN02Concrete Boom Pump - NZ
  • SOP-CN03Portable Concrete Mixer - NZ
  • SOP-CN04Poker - Immersion Vibrator - NZ
  • SOP-CN05Power Float - Helicopter Trowel - NZ
  • SOP-CN06Power Screed - Screed Board - NZ
  • SOP-CN07Concrete - Road Saw - Saw Cutting - NZ
  • SOP-CN08Core Drilling Rig (Wet & Dry) - NZ
  • SOP-CN09Concrete Grinder - Scarifier - NZ
  • SOP-CN10Bull Float & Hand Finishing Tools - NZ
  • SOP-CN12Reo Bar Cutter - Bender - NZ
  • SOP-CN13Tilt-Up - Precast Bracing & Rigging - NZ
  • SOP-CP01Concrete Pipeline, Clamps, End Hose & Sponge Ball Catcher - NZ
  • SOP-G01Angle Grinder - NZ
  • SOP-G03Circular Saw - NZ
  • SOP-G06Drill - Hammer Drill - NZ
  • SOP-G07Impact Wrench - Driver - NZ
  • SOP-G08Jackhammer - Breaker - NZ
  • SOP-G11Portable Generator - NZ
  • SOP-G13Wet-Dry Vacuum & Dust Extraction (H-Class) - NZ
  • SOP-G14Extension Leads, RCDs and Portable Power - NZ
  • SOP-G20Manual Handling - Team Lifting - NZ
  • SOP-G23Slings, Shackles and Lifting Gear - NZ
  • SOP-G24Crane Lift - Rigging (Slinging) - NZ
  • SOP-G25Hazardous Substance Handling & Storage - NZ
  • SOP-G26Fuel Storage and Refuelling - NZ
  • SOP-G27Spill Response & Spill Kit Use - NZ

Pre-Start Inspections

Daily and pre-start checks for the plant and equipment the trade runs.

  • FOR-P14Excavator Pre-Start and Daily Inspection
  • FOR-P14Wheel Loader and Front-End Loader Pre-Start and Daily Inspection
  • FOR-P14Concrete Pump - Boom Pump Pre-Start and Daily Inspection
  • FOR-P14Power Float - Trowel Pre-Start and Daily Inspection
  • FOR-P14Concrete Saw Pre-Start and Daily Inspection
  • FOR-P14Core Drill Pre-Start and Daily Inspection
  • FOR-P14Concrete Line Pump Pre-Start and Daily Inspection
  • FOR-P14Concrete Agitator Truck Pre-Start and Daily Inspection
  • FOR-P14Plant Inspection - Template

Verification of competency

Verification of competency assessments, one per machine or task, for recording that an operator has been checked.

  • VOC-CN01Concrete Line Pump - Verification of Competency
  • VOC-CN02Concrete Boom Pump - Verification of Competency
  • VOC-CN03Portable Concrete Mixer - Verification of Competency
  • VOC-CN04Poker - Immersion Vibrator - Verification of Competency
  • VOC-CN05Power Float - Helicopter Trowel - Verification of Competency
  • VOC-CN06Power Screed - Screed Board - Verification of Competency
  • VOC-CN07Concrete - Road Saw - Saw Cutting - Verification of Competency
  • VOC-CN08Core Drilling Rig (Wet & Dry) - Verification of Competency
  • VOC-CN09Concrete Grinder - Scarifier - Verification of Competency
  • VOC-CN10Bull Float & Hand Finishing Tools - Verification of Competency
  • VOC-CN11Post-Tensioning Stressing Jack - Verification of Competency
  • VOC-CN12Reo Bar Cutter - Bender - Verification of Competency
  • VOC-CN13Tilt-Up - Precast Bracing & Rigging - Verification of Competency
  • VOC-CP01Concrete Pipeline, Clamps, End Hose and Sponge Ball Catcher - Verification of Competency
  • VOC-CV01Excavator - Verification of Competency
  • VOC-CV02Wheel Loader - Front-End Loader - Verification of Competency
  • VOC-CV11Plate Compactor (Wacker) - Verification of Competency
  • VOC-G01Angle Grinder - Verification of Competency
  • VOC-G03Circular Saw - Verification of Competency
  • VOC-G06Drill - Hammer Drill - Verification of Competency
  • VOC-G07Impact Wrench - Driver - Verification of Competency
  • VOC-G08Jackhammer - Breaker - Verification of Competency
  • VOC-G11Portable Generator - Verification of Competency
  • VOC-G13Wet-Dry Vacuum & Dust Extraction (H-Class) - Verification of Competency
  • VOC-G14Extension Leads, RCDs & Portable Power - Verification of Competency
  • VOC-G20Manual Handling - Team Lifting - Verification of Competency
  • VOC-G23Slings, Shackles and Lifting Gear - Verification of Competency
  • VOC-G24Crane Lift - Rigging (Slinging) - Verification of Competency
  • VOC-G25Hazardous Substance Handling & Storage - Verification of Competency
  • VOC-G26Fuel Storage and Refuelling - Verification of Competency
  • VOC-G27Spill Response & Spill Kit Use - Verification of Competency
  • VOC-G28Fire Extinguisher Use - Verification of Competency
  • VOC-G30Vehicle - Ute Pre-Start and Safe Driving - Verification of Competency
  • VOC-SK01Working at Heights - Harness and Fall Arrest - Verification of Competency
  • VOC-SK03Scaffolding - Mobile Towers and Low-Level Platforms - Verification of Competency
  • VOC-SK04Slinging Loads (Dogman) - Verification of Competency
  • VOC-SK05Traffic Control - Stop-Go Paddle - Verification of Competency
  • VOC-SK08Trenching and Ground Support - Verification of Competency
  • VOC-SK10Plant and Powerline Spotter - Verification of Competency
  • VOC-SK11Basic Rigging (Currency) - Verification of Competency
  • VOC-TV02Concrete Agitator Truck - Verification of Competency
  • VOC-TV03Tipper Truck (incl. Truck and Dog) - Verification of Competency

Toolbox Talks

Short briefings to run with the crew, each on one topic, with a sign-on sheet.

  • TT-00Introduction to the Health and Safety Management System
  • TT-01beforeUdig - Service Location and Potholing
  • TT-02Traffic Spotter Duties - Workzone Interface
  • TT-03Trench Collapse Prevention
  • TT-04Hot Weather Work - Heat Illness Prevention
  • TT-05Manual Handling - Mechanical Aids and Technique
  • TT-06Plant Exclusion Zones - Worker-Plant Interaction
  • TT-07Working Near Live Services - Power, Gas, Water, Comms
  • TT-08Dust Control on Site - Silica and Visibility
  • TT-09Slips, Trips and Falls - Site Housekeeping
  • TT-10Tool and Equipment Tethering - Working at Heights
  • TT-11Refuelling Plant - Fire and Environmental
  • TT-12Near-Miss Reporting - Why We Report
  • TT-13Fatigue Management - Long Shifts and Night Work
  • TT-14PPE Compliance - Daily Checks and Replacement
  • TT-15Site Emergency Response - What To Do
  • TT-16Psychosocial Hazards and Respectful Workplace

Training Packages

Material for inducting people into the system and keeping their training current.

  • TP-01System Overview and Awareness
  • TP-02Health and Safety Management and Site Safety
  • TP-03Plant Traffic and Site Vehicles
  • TP-04Permits and High-Risk Work
  • TP-05Health Hazards on Site
  • TP-06Leadership and Due Diligence
  • TP-07Risk Assessment and Task Analysis in Practice
  • TP-08Incident Response and Investigation
  • TP-09Psychosocial Hazards for Leaders
  • TP-10Managing Subcontractors
  • TP-11Housekeeping Site Standards and Public Protection
  • TP-12Emergency Preparedness and Drills

How it works

Buy it and the download arrives straight away. Open the Start Here guide, add your logo and business name, then work through the registers and the parts that describe how you run the work. Once it reflects your business, use it on every job: the licence is per business, not per site.

Who it is for, and how it differs from the Task Analysis Pack

For a concreting business that has to show a documented system rather than a document per task, usually because a client or a prequalification scheme asked for one.

The Concreting Task Analysis Pack is the task documents on their own, one per task, for the crew doing the work. This is the system around them: the manual and policies, the procedures, the registers a business keeps, and the training records. The task documents are included here too, so buying this does not mean buying them twice.

What it is not

A standard editable system written to New Zealand law. It is not certification, and it is not an ISO-aligned template. Certification is a decision for an accredited certification body after an audit of what your business actually does.

The policies name your business, the registers start empty, and the parts that describe how you work have to be made true before any of it means anything. Filling it in for the business you actually run is the work.

Questions buyers ask

Can I put my own logo and business name on it?

Yes. Every document is an editable Word or Excel file with no locked fields and no password. Add your logo in the header, put your business name through the policies, and sign them off as your own.

Is it written to New Zealand law?

Yes. It is written to the Health and Safety at Work Act 2015 and the General Risk and Workplace Management Regulations 2016, and it uses New Zealand terms and agencies throughout.

Does it include the Task Analyses as well?

Yes. The Concreting Task Analyses are part of this system, so buying it does not mean buying them again. If the task documents are all you need, the Task Analysis Pack sells them on their own.

Will this get me certified?

No, and nothing here claims it will. This is a standard editable system. Certification is a decision for an accredited certification body after it audits what your business actually does.

What file formats do I get?

Microsoft Word for the documents and Microsoft Excel for the registers, with a Start Here guide. They open in Google Docs, Pages and LibreOffice, though complex tables can shift a little between applications.